Total Logistics Automation and Certified 4BS Crystals:
The Curing Chamber that Eliminates Human Error and Guarantees Maximum Energy Density

THE PLATE CURING BOTTLENECK

Curing is the most high-risk phase in battery manufacturing. Poorly controlled humidity and temperature gradients don’t just delay production—they create structural defects that are invisible to the eye but fatal for battery life.

• The Micro-Crack Disaster: Inconsistent moisture removal causes micro-cracks in the active material, leading to early capacity loss and warranty claims.

• The Energy Leak: Traditional chambers waste massive amounts of steam and electricity due to poor insulation and inefficient air recirculation.

• Production Blindness: Without real-time, automated control, your curing process is a “black box.” You only discover a failure when it’s too late, resulting in thousands of scrapped plates.

CAM: TOTAL CONTROL, ZERO DEFECTS.

✅ Uniform Air Distribution: Our proprietary ventilation system eliminates “dead zones.” Every single plate, from the top to the bottom of the pallet, undergoes the exact same chemical transformation.

✅Smart Steam Injection: Precision-modulated steam delivery ensures the 3BS or 4BS crystal structures are perfectly formed for maximum battery durability.

✅High-Density Insulation: 80mm to 100mm reinforced panels transform the chamber into a thermal fortress, cutting energy costs by 30% compared to standard solutions.

TECHNICAL CONFIGURATION: ENGINEERED STABILITY

1. Curing Performance & Guaranteed Results

The STEAM CURE SL is engineered for high-performance industrial plates, delivering precise chemical transformation through advanced steam-driven moisture management.

• Guaranteed Final Free Lead: < 3% (Essential for high-quality industrial battery life).

• Guaranteed Final Moisture: < 0.5% (Prevents micro-cracks and ensures structural stability).

• Steam-Powered Uniformity: Utilizing steam instead of atomized water ensures smaller particles for deeper, more homogeneous penetration into the plate mass.

• Redundancy System: Integrated osmotic water backup to guarantee cycle completion even in the event of a factory steam supply failure.

2. Self-Loading Technology & Capacity

The “SL” (Self-Loading) configuration optimizes plant logistics. Pallets are placed in a dedicated loading area and automatically moved via a heavy-duty chain transport system.

Pallet Characteristics: 16 CAM Type Pallets (800 x 1030 x 520 mm) Plate & Lead Volume (Industrial Standard):

• Plates per Room: Up to 62.720 Positive (+) or 78.400 Negative (-) plates.

• Total Lead per Room: Up to 2.816 kg (+) or 3.136 kg (-).

• Total Active Mass per Room: Up to 5.120 kg (+) or 6.240 kg (-).

Net Plate Load (Grids + Active Material):

• Positive Load (+): 7.936 kg

• Negative Load (-): 9.736 kg

3. Engineering & Structural Specs

• Advanced Material Protection: All internal walls are made of Inox AISI 304 stainless steel, eliminating any risk of iron oxide contamination.

• Laminar Airflow Dynamics: Horizontal air distribution ensures identical chemical results for both horizontally and vertically arranged plates.

• Intelligent Control: Siemens PLC with KTP Graphic Operator Panel. Software specifically tuned for Industrial battery plates with programmable recipes for temperature, humidity, and duration.

• Hybrid Heating: High-efficiency blown air gas burner combined with a dedicated heat exchanger.

4. Technical Utilities & Dimensions

• Cycle Times:

  • Horizontal Plates: 20 – 28 hours.

  • Vertical Plates: 16 – 24 hours.

• Steam Supply: 80 kg/h at 1 Bar (Inlet: 1”).

• Natural Gas: 42 m³/h (Pressure: 40-80 mbar).

• Compressed Air: 3,000 l/h at 6 Bar (Inlet: 1/2”).

• Electrical Power: 18 kW (400 V, 3ph, 50 Hz).

• Dimensions: L 3190 x W 3970 x H 5630 [mm].